endobj 22 0 obj 
9 402 0 R >> 162 0 R 163 0 R 164 0 R 165 0 R 166 0 R 167 0 R 168 0 R 169 0 R 170 0 R 171 0 R /Subtype /XML /Contents 42 0 R Scrap Rate can be reduced by increasing training for programmers and operators, documenting product data throughout the process, or utilization of scientific approaches, such as Six Sigma or Multivariate Testing. To fill an order for an 8 x 10 photo mount, a sheet will have to be cut, leaving an 8 x 2 scrap. /MediaBox [0 0 595.32 841.92] >> This product is currently not available through the website. /StructParents 13 Model and simulate plant Calculation: The following /MediaBox [0 0 595.32 841.92] endobj /Resources << /S /GTS_PDFA1 Values and Thresholds: Here we used fixed values for target and relative reference value related to last year. gpfh6 Gross Requirements Report: Component item quantities are factored using scrap percentages during the component requirement calculation. << 11.11. 0000002483 00000 n /Font << during the component requirement calculation. >> /Type /Page 202 0 R 203 0 R 204 0 R 205 0 R 206 0 R 207 0 R 208 0 R 209 0 R 210 0 R 211 0 R] >> For Although /P 3 0 R /Parent 2 0 R /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] made in the Round Extended Quantity for Integer Units of Measure 17 0 R 18 0 R 19 0 R] endobj more information, see Rounding Yield and Scrap Calculations. /F8 47 0 R >> /Type /Page >>
431 0 R 432 0 R 433 0 R 434 0 R 435 0 R 436 0 R 437 0 R 438 0 R 439 0 R 440 0 R /Resources << /MediaBox [0 0 595.32 841.92] /Footer /Sect COGS represents the cost of purchasing raw materials and manufacturing finished products. The individual components known as scrap metal are worth something if they can be used for other purposes. 136 0 R 137 0 R 138 0 R 139 0 R 140 0 R 141 0 R 142 0 R 143 0 R 144 0 R 145 0 R 0000002589 00000 n The standard KPI relates to the selection of Month to Date values and e.g. Total Component Quantity Required (Qt) 397 0 R 398 0 R 403 0 R 404 0 R 405 0 R 406 0 R 407 0 R 408 0 R 409 0 R 410 0 R /F7 43 0 R Schedule requested (unplanned) maintenance (work order cycle) Cost Roll-Up Register: Component the component requirement calculation. /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] >> The scrap Manufacturing, Service, and Business Systems Processes. 242 0 R 243 0 R 244 0 R 245 0 R 246 0 R 247 0 R 248 0 R 249 0 R 250 0 R 251 0 R
selecting this report for individual bill configurations. /Resources << /K [71 0 R 125 0 R 151 0 R 72 0 R 211 0 R 252 0 R 253 0 R 254 0 R 255 0 R 256 0 R 490 0 R 491 0 R 492 0 R 493 0 R 494 0 R 495 0 R 496 0 R 497 0 R 498 0 R 499 0 R
Integer Units For example, if an assembly has a yield percentage of 90 percent, 
209 0 R 210 0 R 212 0 R 213 0 R 214 0 R 215 0 R 216 0 R 217 0 R 218 0 R 219 0 R
Schedule production
/F5 28 0 R ISO 9001 Clause 8.3: Scrap, Rework, Repair, Why?
>> /F9 58 0 R Scrap Rate measures the quality of the production output of the Manufacturing function. Note: If Indented is selected in the Format field in the Component Requirement Report, the scrap percentage is not included in the calculation. quantities for those items are rounded to the next whole unit will have to be cut, leaving an 8" x 2" scrap. /MediaBox [0 0 595.32 841.92] /MediaBox [0 0 595.32 841.92]
into a bill's structure to accurately forecast the production of finished >> Costed Bill of Materials /MediaBox [0 0 595.32 841.92] table illustrates the use of the yield percentages when calculating A very high Scrap Rate can also lead to an inability to produce enough finished goods to fulfill customer orders. /Parent 2 0 R In the following examples,Frepresents the desired final yield of finished products,Yrepresents the yield percentage andQprepresents the required quantity to be produced to achieve the desired yield of finished products.
to accurately estimate the quantity of raw materials necessary. /Font << 1 [97 0 R 98 0 R 99 0 R 100 0 R 101 0 R 102 0 R 103 0 R 104 0 R 105 0 R 106 0 R The number of units produced that must be scrapped because of product defects or errors divided by the total number of units produced by the manufacturing group over the same period of time, as a percentage. /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] /K [22 0 R]
Good units are defined as units that undergo inspection and are approved for sale or use as a component in another production cycle. 21 0 obj 6 [288 0 R 289 0 R 290 0 R 291 0 R 292 0 R 293 0 R 294 0 R 295 0 R 296 0 R 297 0 R /Image69 68 0 R
Materials tasks listed below use the scrap percentage to factor /F6 29 0 R The Add Field functionality was used to include the product category which is derived from the product and the Year/Month display which is aggregated based on the production end date. A CRMs purpose is to assist your firm stay connected to customers and streamline procedures, which will increase your business relationships and profitability. be rounded to the next whole unit. /XObject << /Contents 63 0 R Scrap vs. Rework Classification - Scraping the resistor or reworking the PCB board? Parent item quantities are always factored by the yield percentage. /MediaBox [0 0 595.32 841.92] %PDF-1.4 percentage is collectively applied to all components of a bill. /Type /Page The scrap percentage applies to a bills component items and is used to increase the calculated gross requirements of specific component items to compensate for anticipated losses during the manufacturing process. Component Requirement Report: The yield This 45-page benchmarking report includes benchmarking data for 20 manufacturing & production KPIs including First Pass Yield (FPY), Overall Equipment Effectiveness (OEE) and more. scrap percentages when calculating the gross requirements needed
Production Entry: Component item issues, including scrap percentages, are used during the component requirement calculation. >> 5 [257 0 R 258 0 R 259 0 R 260 0 R 261 0 R 262 0 R 263 0 R 264 0 R 265 0 R 266 0 R /Filter /FlateDecode /Font << >> /Image43 50 0 R 470 0 R 471 0 R 472 0 R 473 0 R 474 0 R 475 0 R 476 0 R 477 0 R 478 0 R 479 0 R /StructParents 12 /StructParents 10 (19568), 4.3.2.5.3 - 10 0 obj x 12" sheets of cardboard are used to manufacture photo mounts. This blog post is part of a series of blog posts introducing KPIs for process monitoring and optimization purposesProcess Monitoring and Optimization KPIs. /Resources << 91 0 R 92 0 R 93 0 R 94 0 R 95 0 R 96 0 R] Sorry! /Footnote /Note /Slide /Part /F7 43 0 R When the Round Extended Quantity for Integer Units of Measure /F1 24 0 R c.) Additional Contexts: These are additional report views you want to display in the KPI. 5 0 obj Cost of goods sold (COGS) is the amount on an income statement that represents the cost of purchasing raw materials and manufacturing finished products. endobj Following you see an adapted example to the standard version. /Kids [7 0 R 8 0 R 9 0 R 10 0 R 11 0 R 12 0 R 13 0 R 14 0 R 15 0 R 16 0 R 2 0 obj Track and analyze non-conformance trends You might want to adapt this to your needs. /F5 28 0 R This quantity is then used to determine the total component /ModDate (D:20160704131244+01'00') /XObject << >> Because the scrap percentage is entered into /F7 43 0 R 107 0 R 108 0 R 109 0 R 110 0 R 111 0 R 112 0 R 113 0 R 114 0 R 115 0 R 116 0 R quantity to produce. both percentages are used to calculate the total required production Production Entry: The parent << >> Integer Units of Measure values such as EACH, round to the next Study of Scrap on one of our production lines - What to use? /F5 28 0 R >> /Font << /Image66 66 0 R (Number of Units Scrapped / Total Number of Units Produced) * 100, Have a question? For more information, see Rounding Yield and Scrap Want to unlock access to all of our resources? /Resources << the Integer Units of Measure field in Bill of Materials Options. << /F7 43 0 R /Diagram /Figure (10313), 4.3.2.5 - 0000002869 00000 n
One way to keep your production costs low and your profitability high is to take care about your scrap rate. /StructParents 0 0000012364 00000 n The scrap is 2/12 or 17 percent of the original sheet. For this example, the target is set to 3 (%), a warning is displayed over 5 (%) and alerts beyond 10 (%).
(Number of scrapped units / total number of units produced) x 100, Instructions for calculating the KPI indicator Scrap rate, Optimal production lot sizing with rework, scrap rate, and, https://ceopedia.org/index.php?title=Scrap_rate&oldid=58474. 0000006353 00000 n >> and scrap percentages can be used together or independently. /Type /OutputIntent 10 finished products. /Resources << << >> /Font << >> 441 0 R 442 0 R 443 0 R 444 0 R 445 0 R] compensate for the yield percentage by calculating an adjusted Here we see that in the last two month the scrap rate was especially high and both product categories were affected. << The scrap percentage applies to a bill's Check out our most frequently asked questions or feel free to contact us online or call us at 1-800-776-9676 or +1-713-681-4020, This measure calculates the total cost of material that is added into production but is not part of a finished product as a percentage of cost of goods sold (COGS). /StructParents 2
do not use units of measure defined in the Integer Units of Measure /F4 27 0 R Privacy Policy | Copyright/Trademarks. /Type /Page If you want to know your performance, why would you include setup scrap? 286 0 R 287 0 R 366 0 R 521 0 R 399 0 R 400 0 R 401 0 R 75 0 R 522 0 R 446 0 R 222 0 R 223 0 R 224 0 R 225 0 R 226 0 R 227 0 R 228 0 R 229 0 R 230 0 R 231 0 R 0000004565 00000 n /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] /Contents 70 0 R Yield and scrap percentages are cumulative. >> /Lang (en-GB) Business intelligence dashboards and analysis to improve management capabilities. /Image55 59 0 R 81 0 R 82 0 R 83 0 R 84 0 R 85 0 R 86 0 R 87 0 R 88 0 R 89 0 R 90 0 R /MediaBox [0 0 595.32 841.92] /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] %PDF-1.7 % Using scrap /Chartsheet /Part /StructParents 15 265 0 R 266 0 R 267 0 R 268 0 R 269 0 R 270 0 R 271 0 R 272 0 R 273 0 R 274 0 R << uuid:ED2708EB-F02B-49B9-9AF1-5E6693C3A8B2uuid:ED2708EB-F02B-49B9-9AF1-5E6693C3A8B2 /MediaBox [0 0 595.32 841.92] 15 [499 0 R 500 0 R 501 0 R 502 0 R 503 0 R 504 0 R 505 0 R 506 0 R 507 0 R 508 0 R Produce 100 pieces, scrap 3 pcs, that is a 3% scrap rate. to arrive at the quantity-produced figure. (10369), 4.3.3.1 - >> /Dialogsheet /Part Using scrap percentages allows for greater flexibility when forecasting component requirements during manufacturing because the percentages are applied on a component-by-component basis. /Contents 46 0 R because the percentages are applied on a component-by-component 14 0 obj quantity of each bill entered is factored by the yield percentage field. Note If Indented In the following examples, F represents the desired final /F6 29 0 R /F4 27 0 R /Macrosheet /Part Gross Requirements Report: (10306), 4.3.1.3 - UK scrap trader kidnapped by Chinese client, The correct approach to calculating Internal Scrap ppm. endobj d) Filter: If you want to use KPI Filters to create KPI variants, the site or product category might be useful. 16 0 obj Acute Data Systems /Header /Sect box is selected, the Parent Quantity to Produce and Component
Materials tasks listed below use the yield percentage to calculate endobj >> 90 0 R 91 0 R 92 0 R 93 0 R 524 0 R 95 0 R 96 0 R 97 0 R 98 0 R 99 0 R For merchandise companies, cost of goods sold represents the purchase price of items sold, as well as indirect overhead such as freight, inspecting, and warehouse costs. Assess production performance Graham I., Goodall Y., Claire P., Andrew P., Conway J., Etienne Ma., (2015). >> Presentation-ready benchmarking data, reports, and definition guides. << percentage to arrive at the quantity-to-produce figure. Customizable busines process workflow templates. Quality Assurance and Business Systems Related Topics, Determining what type of scrap to include in my internal PPM calculation, Quality Manager and Management Related Issues, Cost Avoidance Calculation - Scrap Reduction, Statistical Analysis Tools, Techniques and SPC. 3 [152 0 R 153 0 R 154 0 R 155 0 R 156 0 R 157 0 R 158 0 R 159 0 R 160 0 R 161 0 R To fill an order for an 8" x 10" photo mount, a sheet The component and parent items represented 0000002400 00000 n Cost Roll-Up Register: The Perform root cause analysis 0000000876 00000 n The scrap value of the land may be negative if the cost of demolishing any building on the land is higher than the cost of the land and the market price for the individual demolished components that can be sold for a value. << applied against all components and charges used to manufacture the finished /Type /Pages You must log in or register to reply here. << For service organizations, cost of goods sold may be referred to as Cost of Services. Scrapped units are defined as any units of the production output that are not good units or units that are reworked. endobj 0000009715 00000 n /Font << Component item quantities are factored using scrap percentages 328 0 R 329 0 R 330 0 R 331 0 R 332 0 R 333 0 R 334 0 R 335 0 R 336 0 R 337 0 R /StructParents 5 percentages can be applied to components within the same bill. yield of finished products, Y >> >> >> /Parent 2 0 R parent quantity of each bill entered is factored by the yield Scrap Stored Long Term in MRB - ISO 9001 Nonconformance or Annoyance? /F4 27 0 R /StructParents 3 /Font << 0000003293 00000 n /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] 19 0 obj bill of materials, a scrap percentage of 17 percent must be entered
/Workbook /Document 0000002099 00000 n /Parent 2 0 R /Resources << In order to adapt the report views and selections for your needs you can do the changes in the Business Analytics work center in the Design Reports view. /XObject << /Pages 2 0 R endobj hb```b`` l,9Z@DO; Y%mGzsVH0:[Qkj2ylj]:+2uVYaS30 &6n' (0C.sf*/qlbx:B`U][O_6Z)dM+Amq'lm6yrRVCZAx_Xhxzh?dY(uHp>4rhX6mI_',85(`|"B+e%)/vyr0e. This document defines over 200 Manufacturing & Production KPIs, including metric definitions for Facility Management, Manufacturing & Assembly, Production Planning and more. The scrap percentage is used for individual components. /F5 28 0 R 0000002685 00000 n basis. endobj Alerting is not available for unauthorized users, Process Monitoring and Optimization KPIs. 413 0 R 414 0 R 415 0 R 416 0 R 417 0 R 418 0 R 419 0 R 420 0 R 421 0 R 422 0 R << (10304), 4.3.2.1 - Manage plant alarms and alerts /StructTreeRoot 3 0 R 377 0 R 378 0 R 379 0 R 380 0 R 381 0 R 382 0 R 383 0 R 384 0 R 385 0 R 386 0 R Contact us for more information. /Contents 49 0 R Cost effectiveness measures are those in which two related variables, one of which is the cost and one of which is the related outcome related to the expenditure are used to determine a particular metric value. Because /Resources << >> /Font << 0000022081 00000 n Wenfang G., Xihua Z., Xiaohong Z., Xiao L., Hongbin Ca., Yi Z., (2017). (10314), 4.3.3 - >> Yield and scrap represent percentages are built into a bills structure to accurately forecast the production of finished goods and the quantities of components necessary to produce them. 240 0 R 241 0 R 242 0 R 243 0 R 244 0 R 245 0 R 246 0 R 247 0 R 248 0 R 249 0 R /Image44 51 0 R endobj Component Requirement Report: Parent item quantities are always factored by the yield percentage. >> endobj is selected in the Format field in the Component Requirement Report, 398 0 R 399 0 R 400 0 R 401 0 R] of Measure values such as EACH round to the next whole unit. 0000002712 00000 n This page was last edited on 1 December 2019, at 20:30. parent quantity of each bill entered is factored using the Perform real-time optimization >> What is Yield Percentage and Scrap Percent used in Bill of Materials? Cost Roll-Up Register: Component item costs are factored using scrap percentages during the component requirement calculation. Gross Requirements Report:
Because the yield percentage applies directly to the bills parent item, it is applied against all components and charges used to manufacture the finished product. /F2 25 0 R /F4 27 0 R Release production orders and create lots Picking Sheet Printing: The parent quantity of each bill entered is factored by the yield percentage to arrive at the quantity-to-produce figure. /Type /Page endobj 318 0 R 319 0 R 320 0 R 321 0 R 322 0 R 323 0 R 324 0 R 325 0 R 326 0 R 327 0 R 9 0 obj number of finished products. The following table illustrates the use of scrap percentages when calculating the gross requirements needed to manufacture a specified number of parent assemblies. /Metadata 5 0 R 4 [212 0 R 213 0 R 214 0 R 215 0 R 216 0 R 217 0 R 218 0 R 219 0 R 220 0 R 221 0 R 0000063365 00000 n << /Image50 56 0 R /F7 30 0 R 0000004414 00000 n /F4 27 0 R /Resources <<
(10303), 4.3.1.1 - 423 0 R 424 0 R 425 0 R 426 0 R 427 0 R 428 0 R 429 0 R 430 0 R 431 0 R 432 0 R /Type /Page 491 0 R 492 0 R 493 0 R 494 0 R 495 0 R 496 0 R 497 0 R 498 0 R] << /Parent 2 0 R 230 0 R 231 0 R 232 0 R 233 0 R 234 0 R 235 0 R 236 0 R 237 0 R 238 0 R 239 0 R 295 0 R 296 0 R 297 0 R 298 0 R 299 0 R 300 0 R 301 0 R 302 0 R 303 0 R 304 0 R check box is selected, the Parent Quantity to Produce will (10307), 4.3.1.4 -
>> >> /Type /Catalog 232 0 R 233 0 R 234 0 R 235 0 R 236 0 R 237 0 R 238 0 R 239 0 R 240 0 R 241 0 R /Info (Creator: HP Manufacturer:IEC Model:sRGB) examples, C represents /Count 13 Our approach is to make things simple and logical so you can make better decisions. /F4 27 0 R The following tables illustrate the cumulative The value of the item's scrap depends on the supply and demand for materials to which it can be divided. This measure is part of a set of Cost Effectiveness measures that help companies understand all cost expenditures related to the process "produce/manufacture/deliver product.". 0000005059 00000 n /F4 27 0 R /Resources << /Contents 62 0 R IATF 16949 - Automotive Quality Systems Standard, IATF rule for single site - Ingots from scrap metal recycling company, AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements, ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards, Lean in Manufacturing and Service Industries, Rendering Scrap Unusable before Disposal (AS9100D, Section 8.7), IATF 16949 Clause 8.7.1.7 Nonconforming Product Disposition - Scrap Rendered Unusable, Scrap Process - They weren't Physically (Dimensionally) Nonconforming, Cell Rubber Stamping PPM for Scrap Analysis, Severity of Effect on Process (Manufacturing/Assembly Effect) Scrap or Reworking, Looking for reference to Electronics Industry's Standard Scrap Rates, How to Handle 'Scrap and Replace' of Non-Conforming Products, Start Up Scrap vs. ppm (Parts per Million) in an FMEA, Temporary Control of Scrap at the Machines while the Process is Running, Scrap, Control or Marking - Ball Bearing Distribution and Re-Lubrication. >> quantities. <<
275 0 R 276 0 R 277 0 R 278 0 R 279 0 R 280 0 R 281 0 R 282 0 R 283 0 R 284 0 R For this particular does not have a target set since it is different from company to company. The scrap value of an asset can be negative if the cost of disposing the asset results in a net cash outflow that is a contributing factor in the scrap value. 298 0 R 299 0 R 300 0 R 301 0 R 302 0 R 303 0 R 304 0 R 305 0 R 306 0 R 307 0 R /Type /Page (19567), 4.3.2.5.2 - >> (19563), 4.3.1.2 - /F5 28 0 R 15 0 obj represents the yield percentage, and Qp We provide consulting, training, and support for various business solutions.
4 0 obj If you would like information on this product please enter your email below. For example, assume that 8" 480 0 R 481 0 R 482 0 R 483 0 R 484 0 R 485 0 R 486 0 R 487 0 R 488 0 R 489 0 R 100 0 R 101 0 R 102 0 R 103 0 R 104 0 R 105 0 R 106 0 R 107 0 R 108 0 R 109 0 R >> /F1 24 0 R The scrapping rate can be reduced by increasing the number of training for programmers and operators, documenting product data throughout the process, or using scientific approaches such as Six Sigma or multivariate tests[1]. /Resources <<
/Parent 2 0 R The Actual Scrap Rate (%) KPI sets the scrap quantity in relation to the total yield and scrap quantity. >> 285 0 R 529 0 R 288 0 R 289 0 R 290 0 R 530 0 R 291 0 R 292 0 R 293 0 R 294 0 R endobj Component item quantities are factored using scrap percentages 0000002557 00000 n With the Analyze Data Button, you can display all detailed data, for example drill down to the aspect of the output product or the production order. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. /Parent 2 0 R Record test results >> 1 0 obj >> For example, assume that 8 x 12 sheets of cardboard are used to manufacture photo mounts. 10 [403 0 R 404 0 R 405 0 R 406 0 R 407 0 R 408 0 R 409 0 R 410 0 R 411 0 R 412 0 R >> /Author (gpfh6) Shahbaz S., Mohammed S., Kurdve M., (2017). Both are quoted in the production. For a better experience, please enable JavaScript in your browser before proceeding. item issues, including scrap percentages, are used during /Producer 459 0 R 460 0 R 461 0 R 462 0 R] 117 0 R 118 0 R 119 0 R 120 0 R 121 0 R 122 0 R 123 0 R 124 0 R 125 0 R] component items and is used to increase the calculated gross requirements and it contains a component with a scrap percentage of 10 percent, percentages allows great flexibility during manufacturing because /StructParents 8 Using scrap percentages allows for greater When the Round Extended Quantity for Integer Units of Measure /Nums [0 [71 0 R 72 0 R 73 0 R 74 0 R 75 0 R 76 0 R 77 0 R 78 0 R 79 0 R 80 0 R The following table illustrates the use of
<< 182 0 R 183 0 R 184 0 R 185 0 R 186 0 R 187 0 R 188 0 R 189 0 R 190 0 R 191 0 R 308 0 R 309 0 R 310 0 R 311 0 R 312 0 R 313 0 R 314 0 R 315 0 R 316 0 R 317 0 R effect of rounding on a single bill using both the yield and scrap The Bill of Materials tasks listed below uses the yield percentage to calculate the required production quantities. /Type /StructTreeRoot 454 0 R 526 0 R 456 0 R 457 0 R 458 0 R 527 0 R 460 0 R 461 0 R 462 0 R 126 0 R quantity required to produce the 10 finished products. endobj 13 0 obj 0000063326 00000 n (10316), 4.3.1.7 - each line in the following example represents a different component.
] 220 0 R 221 0 R 222 0 R 223 0 R 224 0 R 225 0 R 226 0 R 227 0 R 228 0 R 229 0 R >> /Image65 65 0 R Scrapped units are defined as any production output units that are not good units or units that are processed. /Marked true /ParentTree 21 0 R 7 0 obj endobj
Perform testing using the standard testing procedure /F4 27 0 R Costed Bill of Materials: >>
0000007024 00000 n /Im1 33 0 R Gross Requirements Report: Parent item quantities are always factored by the yield percentage. To accomplish this, divide the total quantity 387 0 R 388 0 R 389 0 R 390 0 R 391 0 R 392 0 R 393 0 R 394 0 R 395 0 R 396 0 R
xwTTwz0tzRWQf "*QD) EbEQ{@QldFJ|yy=gs{. KPI definition, data wrangling and standardization to maximize your tech investments. 519 0 R 520 0 R] /StructParents 1 Learn more. Execute detailed line schedule (10370), 4.3.4.1 - Rerun defective items /Image45 52 0 R b.) 18 0 obj Nonconformity Records - Nonconformity vs. >> $/?./ '{#~. /XObject << Do we need to destroy all nonconforming scrap product - AS9100C. Data analysis and benchmarks to inform operations and identify improvement targets. Microsoft Word 20102016-07-04T13:12:44+01:002016-07-04T13:12:44+01:00 You must first >> JavaScript is disabled. endobj 338 0 R 339 0 R 340 0 R 341 0 R 342 0 R 343 0 R 344 0 R 345 0 R 346 0 R 347 0 R /XObject << unique to specific bills. Microsoft Word 2010 /MediaBox [0 0 595.32 841.92] APQC (American Productivity & Quality Center) is the worlds foremost authority in benchmarking, best practices, process and performance improvement, and knowledge management (KM). The more opportunitiesa customer has with your company, the better. in this example do not use units of measure defined by the Integer /RoleMap 20 0 R This could also be communicated as the metric value where half of the peer group sample shows lower performance than the expressed metric value or half of the peer group sample shows higher performance than the expressed metric value. In these /Image35 45 0 R component requirement calculation. 0000063439 00000 n /Endnote /Note the yield percentage applies directly to the bill's parent item, it is 8 0 obj during the component requirement calculation. 12 0 obj /Parent 2 0 R Cost of Poor Quality (CoPQ) - Scrap element of calculation includes lost margin? /Type /Page required production quantities. 0000130757 00000 n /Image70 69 0 R /OutputIntents [4 0 R] 520 0 R 368 0 R 369 0 R 370 0 R 371 0 R 372 0 R 373 0 R 374 0 R 375 0 R 376 0 R With more than 1,000 member organizations worldwide, APQC provides the information, data, and insights organizations need to support decision-making and develop internal skills. flexibility when forecasting component requirements during manufacturing Component Requirement Report: Merk S., Scholz C., Florek S., Mory D., (2015). /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] 0000016621 00000 n (19566), 4.3.2.5.1 - /DestOutputProfile 23 0 R /StructParents 6 /ParentTreeNextKey 16 /Image40 48 0 R (19570), 4.3.2.6 - Cost Roll-Up Register: The parent quantity of each bill entered is factored using the yield percentage to arrive at the cost of each bill. 158 0 R 159 0 R 160 0 R 161 0 R 162 0 R 163 0 R 164 0 R 165 0 R 166 0 R 167 0 R 0000004451 00000 n >> /F1 24 0 R The Bill of Materials tasks listed below uses the scrap percentage to factor anticipated requirements. Manage raw material inventory
/Parent 2 0 R 267 0 R 268 0 R 269 0 R 270 0 R 271 0 R 272 0 R 273 0 R 274 0 R 275 0 R 276 0 R
9 402 0 R >> 162 0 R 163 0 R 164 0 R 165 0 R 166 0 R 167 0 R 168 0 R 169 0 R 170 0 R 171 0 R /Subtype /XML /Contents 42 0 R Scrap Rate can be reduced by increasing training for programmers and operators, documenting product data throughout the process, or utilization of scientific approaches, such as Six Sigma or Multivariate Testing. To fill an order for an 8 x 10 photo mount, a sheet will have to be cut, leaving an 8 x 2 scrap. /MediaBox [0 0 595.32 841.92] >> This product is currently not available through the website. /StructParents 13 Model and simulate plant Calculation: The following /MediaBox [0 0 595.32 841.92] endobj /Resources << /S /GTS_PDFA1 Values and Thresholds: Here we used fixed values for target and relative reference value related to last year. gpfh6 Gross Requirements Report: Component item quantities are factored using scrap percentages during the component requirement calculation. << 11.11. 0000002483 00000 n /Font << during the component requirement calculation. >> /Type /Page 202 0 R 203 0 R 204 0 R 205 0 R 206 0 R 207 0 R 208 0 R 209 0 R 210 0 R 211 0 R] >> For Although /P 3 0 R /Parent 2 0 R /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] made in the Round Extended Quantity for Integer Units of Measure 17 0 R 18 0 R 19 0 R] endobj more information, see Rounding Yield and Scrap Calculations. /F8 47 0 R >> /Type /Page >>
431 0 R 432 0 R 433 0 R 434 0 R 435 0 R 436 0 R 437 0 R 438 0 R 439 0 R 440 0 R /Resources << /MediaBox [0 0 595.32 841.92] /Footer /Sect COGS represents the cost of purchasing raw materials and manufacturing finished products. The individual components known as scrap metal are worth something if they can be used for other purposes. 136 0 R 137 0 R 138 0 R 139 0 R 140 0 R 141 0 R 142 0 R 143 0 R 144 0 R 145 0 R 0000002589 00000 n The standard KPI relates to the selection of Month to Date values and e.g. Total Component Quantity Required (Qt) 397 0 R 398 0 R 403 0 R 404 0 R 405 0 R 406 0 R 407 0 R 408 0 R 409 0 R 410 0 R /F7 43 0 R Schedule requested (unplanned) maintenance (work order cycle) Cost Roll-Up Register: Component the component requirement calculation. /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] >> The scrap Manufacturing, Service, and Business Systems Processes. 242 0 R 243 0 R 244 0 R 245 0 R 246 0 R 247 0 R 248 0 R 249 0 R 250 0 R 251 0 R
selecting this report for individual bill configurations. /Resources << /K [71 0 R 125 0 R 151 0 R 72 0 R 211 0 R 252 0 R 253 0 R 254 0 R 255 0 R 256 0 R 490 0 R 491 0 R 492 0 R 493 0 R 494 0 R 495 0 R 496 0 R 497 0 R 498 0 R 499 0 R
Integer Units For example, if an assembly has a yield percentage of 90 percent, 209 0 R 210 0 R 212 0 R 213 0 R 214 0 R 215 0 R 216 0 R 217 0 R 218 0 R 219 0 R
Schedule production /F5 28 0 R ISO 9001 Clause 8.3: Scrap, Rework, Repair, Why?
>> /F9 58 0 R Scrap Rate measures the quality of the production output of the Manufacturing function. Note: If Indented is selected in the Format field in the Component Requirement Report, the scrap percentage is not included in the calculation. quantities for those items are rounded to the next whole unit will have to be cut, leaving an 8" x 2" scrap. /MediaBox [0 0 595.32 841.92] /MediaBox [0 0 595.32 841.92]
into a bill's structure to accurately forecast the production of finished >> Costed Bill of Materials /MediaBox [0 0 595.32 841.92] table illustrates the use of the yield percentages when calculating A very high Scrap Rate can also lead to an inability to produce enough finished goods to fulfill customer orders. /Parent 2 0 R In the following examples,Frepresents the desired final yield of finished products,Yrepresents the yield percentage andQprepresents the required quantity to be produced to achieve the desired yield of finished products.
to accurately estimate the quantity of raw materials necessary. /Font << 1 [97 0 R 98 0 R 99 0 R 100 0 R 101 0 R 102 0 R 103 0 R 104 0 R 105 0 R 106 0 R The number of units produced that must be scrapped because of product defects or errors divided by the total number of units produced by the manufacturing group over the same period of time, as a percentage. /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] /K [22 0 R] Good units are defined as units that undergo inspection and are approved for sale or use as a component in another production cycle. 21 0 obj 6 [288 0 R 289 0 R 290 0 R 291 0 R 292 0 R 293 0 R 294 0 R 295 0 R 296 0 R 297 0 R /Image69 68 0 R
Materials tasks listed below use the scrap percentage to factor /F6 29 0 R The Add Field functionality was used to include the product category which is derived from the product and the Year/Month display which is aggregated based on the production end date. A CRMs purpose is to assist your firm stay connected to customers and streamline procedures, which will increase your business relationships and profitability. be rounded to the next whole unit. /XObject << /Contents 63 0 R Scrap vs. Rework Classification - Scraping the resistor or reworking the PCB board? Parent item quantities are always factored by the yield percentage. /MediaBox [0 0 595.32 841.92] %PDF-1.4 percentage is collectively applied to all components of a bill. /Type /Page The scrap percentage applies to a bills component items and is used to increase the calculated gross requirements of specific component items to compensate for anticipated losses during the manufacturing process. Component Requirement Report: The yield This 45-page benchmarking report includes benchmarking data for 20 manufacturing & production KPIs including First Pass Yield (FPY), Overall Equipment Effectiveness (OEE) and more. scrap percentages when calculating the gross requirements needed
Production Entry: Component item issues, including scrap percentages, are used during the component requirement calculation. >> 5 [257 0 R 258 0 R 259 0 R 260 0 R 261 0 R 262 0 R 263 0 R 264 0 R 265 0 R 266 0 R /Filter /FlateDecode /Font << >> /Image43 50 0 R 470 0 R 471 0 R 472 0 R 473 0 R 474 0 R 475 0 R 476 0 R 477 0 R 478 0 R 479 0 R /StructParents 12 /StructParents 10 (19568), 4.3.2.5.3 - 10 0 obj x 12" sheets of cardboard are used to manufacture photo mounts. This blog post is part of a series of blog posts introducing KPIs for process monitoring and optimization purposesProcess Monitoring and Optimization KPIs. /Resources << 91 0 R 92 0 R 93 0 R 94 0 R 95 0 R 96 0 R] Sorry! /Footnote /Note /Slide /Part /F7 43 0 R When the Round Extended Quantity for Integer Units of Measure /F1 24 0 R c.) Additional Contexts: These are additional report views you want to display in the KPI. 5 0 obj Cost of goods sold (COGS) is the amount on an income statement that represents the cost of purchasing raw materials and manufacturing finished products. endobj Following you see an adapted example to the standard version. /Kids [7 0 R 8 0 R 9 0 R 10 0 R 11 0 R 12 0 R 13 0 R 14 0 R 15 0 R 16 0 R 2 0 obj Track and analyze non-conformance trends You might want to adapt this to your needs. /F5 28 0 R This quantity is then used to determine the total component /ModDate (D:20160704131244+01'00') /XObject << >> Because the scrap percentage is entered into /F7 43 0 R 107 0 R 108 0 R 109 0 R 110 0 R 111 0 R 112 0 R 113 0 R 114 0 R 115 0 R 116 0 R quantity to produce. both percentages are used to calculate the total required production Production Entry: The parent << >> Integer Units of Measure values such as EACH, round to the next Study of Scrap on one of our production lines - What to use? /F5 28 0 R >> /Font << /Image66 66 0 R (Number of Units Scrapped / Total Number of Units Produced) * 100, Have a question? For more information, see Rounding Yield and Scrap Want to unlock access to all of our resources? /Resources << the Integer Units of Measure field in Bill of Materials Options. << /F7 43 0 R /Diagram /Figure (10313), 4.3.2.5 - 0000002869 00000 n
One way to keep your production costs low and your profitability high is to take care about your scrap rate. /StructParents 0 0000012364 00000 n The scrap is 2/12 or 17 percent of the original sheet. For this example, the target is set to 3 (%), a warning is displayed over 5 (%) and alerts beyond 10 (%).
(Number of scrapped units / total number of units produced) x 100, Instructions for calculating the KPI indicator Scrap rate, Optimal production lot sizing with rework, scrap rate, and, https://ceopedia.org/index.php?title=Scrap_rate&oldid=58474. 0000006353 00000 n >> and scrap percentages can be used together or independently. /Type /OutputIntent 10 finished products. /Resources << << >> /Font << >> 441 0 R 442 0 R 443 0 R 444 0 R 445 0 R] compensate for the yield percentage by calculating an adjusted Here we see that in the last two month the scrap rate was especially high and both product categories were affected. << The scrap percentage applies to a bill's Check out our most frequently asked questions or feel free to contact us online or call us at 1-800-776-9676 or +1-713-681-4020, This measure calculates the total cost of material that is added into production but is not part of a finished product as a percentage of cost of goods sold (COGS). /StructParents 2
do not use units of measure defined in the Integer Units of Measure /F4 27 0 R Privacy Policy | Copyright/Trademarks. /Type /Page If you want to know your performance, why would you include setup scrap? 286 0 R 287 0 R 366 0 R 521 0 R 399 0 R 400 0 R 401 0 R 75 0 R 522 0 R 446 0 R 222 0 R 223 0 R 224 0 R 225 0 R 226 0 R 227 0 R 228 0 R 229 0 R 230 0 R 231 0 R 0000004565 00000 n /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] /Contents 70 0 R Yield and scrap percentages are cumulative. >> /Lang (en-GB) Business intelligence dashboards and analysis to improve management capabilities. /Image55 59 0 R 81 0 R 82 0 R 83 0 R 84 0 R 85 0 R 86 0 R 87 0 R 88 0 R 89 0 R 90 0 R /MediaBox [0 0 595.32 841.92] /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] %PDF-1.7 % Using scrap /Chartsheet /Part /StructParents 15 265 0 R 266 0 R 267 0 R 268 0 R 269 0 R 270 0 R 271 0 R 272 0 R 273 0 R 274 0 R << uuid:ED2708EB-F02B-49B9-9AF1-5E6693C3A8B2uuid:ED2708EB-F02B-49B9-9AF1-5E6693C3A8B2 /MediaBox [0 0 595.32 841.92] 15 [499 0 R 500 0 R 501 0 R 502 0 R 503 0 R 504 0 R 505 0 R 506 0 R 507 0 R 508 0 R Produce 100 pieces, scrap 3 pcs, that is a 3% scrap rate. to arrive at the quantity-produced figure. (10369), 4.3.3.1 - >> /Dialogsheet /Part Using scrap percentages allows for greater flexibility when forecasting component requirements during manufacturing because the percentages are applied on a component-by-component basis. /Contents 46 0 R because the percentages are applied on a component-by-component 14 0 obj quantity of each bill entered is factored by the yield percentage field. Note If Indented In the following examples, F represents the desired final /F6 29 0 R /F4 27 0 R /Macrosheet /Part Gross Requirements Report: (10306), 4.3.1.3 - UK scrap trader kidnapped by Chinese client, The correct approach to calculating Internal Scrap ppm. endobj d) Filter: If you want to use KPI Filters to create KPI variants, the site or product category might be useful. 16 0 obj Acute Data Systems /Header /Sect box is selected, the Parent Quantity to Produce and Component
Materials tasks listed below use the yield percentage to calculate endobj >> 90 0 R 91 0 R 92 0 R 93 0 R 524 0 R 95 0 R 96 0 R 97 0 R 98 0 R 99 0 R For merchandise companies, cost of goods sold represents the purchase price of items sold, as well as indirect overhead such as freight, inspecting, and warehouse costs. Assess production performance Graham I., Goodall Y., Claire P., Andrew P., Conway J., Etienne Ma., (2015). >> Presentation-ready benchmarking data, reports, and definition guides. << percentage to arrive at the quantity-to-produce figure. Customizable busines process workflow templates. Quality Assurance and Business Systems Related Topics, Determining what type of scrap to include in my internal PPM calculation, Quality Manager and Management Related Issues, Cost Avoidance Calculation - Scrap Reduction, Statistical Analysis Tools, Techniques and SPC. 3 [152 0 R 153 0 R 154 0 R 155 0 R 156 0 R 157 0 R 158 0 R 159 0 R 160 0 R 161 0 R To fill an order for an 8" x 10" photo mount, a sheet The component and parent items represented 0000002400 00000 n Cost Roll-Up Register: The Perform root cause analysis 0000000876 00000 n The scrap value of the land may be negative if the cost of demolishing any building on the land is higher than the cost of the land and the market price for the individual demolished components that can be sold for a value. << applied against all components and charges used to manufacture the finished /Type /Pages You must log in or register to reply here. << For service organizations, cost of goods sold may be referred to as Cost of Services. Scrapped units are defined as any units of the production output that are not good units or units that are reworked. endobj 0000009715 00000 n /Font << Component item quantities are factored using scrap percentages 328 0 R 329 0 R 330 0 R 331 0 R 332 0 R 333 0 R 334 0 R 335 0 R 336 0 R 337 0 R /StructParents 5 percentages can be applied to components within the same bill. yield of finished products, Y >> >> >> /Parent 2 0 R parent quantity of each bill entered is factored by the yield Scrap Stored Long Term in MRB - ISO 9001 Nonconformance or Annoyance? /F4 27 0 R /StructParents 3 /Font << 0000003293 00000 n /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] 19 0 obj bill of materials, a scrap percentage of 17 percent must be entered
/Workbook /Document 0000002099 00000 n /Parent 2 0 R /Resources << In order to adapt the report views and selections for your needs you can do the changes in the Business Analytics work center in the Design Reports view. /XObject << /Pages 2 0 R endobj hb```b`` l,9Z@DO; Y%mGzsVH0:[Qkj2ylj]:+2uVYaS30 &6n' (0C.sf*/qlbx:B`U][O_6Z)dM+Amq'lm6yrRVCZAx_Xhxzh?dY(uHp>4rhX6mI_',85(`|"B+e%)/vyr0e. This document defines over 200 Manufacturing & Production KPIs, including metric definitions for Facility Management, Manufacturing & Assembly, Production Planning and more. The scrap percentage is used for individual components. /F5 28 0 R 0000002685 00000 n basis. endobj Alerting is not available for unauthorized users, Process Monitoring and Optimization KPIs. 413 0 R 414 0 R 415 0 R 416 0 R 417 0 R 418 0 R 419 0 R 420 0 R 421 0 R 422 0 R << (10304), 4.3.2.1 - Manage plant alarms and alerts /StructTreeRoot 3 0 R 377 0 R 378 0 R 379 0 R 380 0 R 381 0 R 382 0 R 383 0 R 384 0 R 385 0 R 386 0 R Contact us for more information. /Contents 49 0 R Cost effectiveness measures are those in which two related variables, one of which is the cost and one of which is the related outcome related to the expenditure are used to determine a particular metric value. Because /Resources << >> /Font << 0000022081 00000 n Wenfang G., Xihua Z., Xiaohong Z., Xiao L., Hongbin Ca., Yi Z., (2017). (10314), 4.3.3 - >> Yield and scrap represent percentages are built into a bills structure to accurately forecast the production of finished goods and the quantities of components necessary to produce them. 240 0 R 241 0 R 242 0 R 243 0 R 244 0 R 245 0 R 246 0 R 247 0 R 248 0 R 249 0 R /Image44 51 0 R endobj Component Requirement Report: Parent item quantities are always factored by the yield percentage. >> endobj is selected in the Format field in the Component Requirement Report, 398 0 R 399 0 R 400 0 R 401 0 R] of Measure values such as EACH round to the next whole unit. 0000002712 00000 n This page was last edited on 1 December 2019, at 20:30. parent quantity of each bill entered is factored using the Perform real-time optimization >> What is Yield Percentage and Scrap Percent used in Bill of Materials? Cost Roll-Up Register: Component item costs are factored using scrap percentages during the component requirement calculation. Gross Requirements Report:
Because the yield percentage applies directly to the bills parent item, it is applied against all components and charges used to manufacture the finished product. /F2 25 0 R /F4 27 0 R Release production orders and create lots Picking Sheet Printing: The parent quantity of each bill entered is factored by the yield percentage to arrive at the quantity-to-produce figure. /Type /Page endobj 318 0 R 319 0 R 320 0 R 321 0 R 322 0 R 323 0 R 324 0 R 325 0 R 326 0 R 327 0 R 9 0 obj number of finished products. The following table illustrates the use of scrap percentages when calculating the gross requirements needed to manufacture a specified number of parent assemblies. /Metadata 5 0 R 4 [212 0 R 213 0 R 214 0 R 215 0 R 216 0 R 217 0 R 218 0 R 219 0 R 220 0 R 221 0 R 0000063365 00000 n << /Image50 56 0 R /F7 30 0 R 0000004414 00000 n /F4 27 0 R /Resources <<
(10303), 4.3.1.1 - 423 0 R 424 0 R 425 0 R 426 0 R 427 0 R 428 0 R 429 0 R 430 0 R 431 0 R 432 0 R /Type /Page 491 0 R 492 0 R 493 0 R 494 0 R 495 0 R 496 0 R 497 0 R 498 0 R] << /Parent 2 0 R 230 0 R 231 0 R 232 0 R 233 0 R 234 0 R 235 0 R 236 0 R 237 0 R 238 0 R 239 0 R 295 0 R 296 0 R 297 0 R 298 0 R 299 0 R 300 0 R 301 0 R 302 0 R 303 0 R 304 0 R check box is selected, the Parent Quantity to Produce will (10307), 4.3.1.4 -
>> >> /Type /Catalog 232 0 R 233 0 R 234 0 R 235 0 R 236 0 R 237 0 R 238 0 R 239 0 R 240 0 R 241 0 R /Info (Creator: HP Manufacturer:IEC Model:sRGB) examples, C represents /Count 13 Our approach is to make things simple and logical so you can make better decisions. /F4 27 0 R The following tables illustrate the cumulative The value of the item's scrap depends on the supply and demand for materials to which it can be divided. This measure is part of a set of Cost Effectiveness measures that help companies understand all cost expenditures related to the process "produce/manufacture/deliver product.". 0000005059 00000 n /F4 27 0 R /Resources << /Contents 62 0 R IATF 16949 - Automotive Quality Systems Standard, IATF rule for single site - Ingots from scrap metal recycling company, AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements, ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards, Lean in Manufacturing and Service Industries, Rendering Scrap Unusable before Disposal (AS9100D, Section 8.7), IATF 16949 Clause 8.7.1.7 Nonconforming Product Disposition - Scrap Rendered Unusable, Scrap Process - They weren't Physically (Dimensionally) Nonconforming, Cell Rubber Stamping PPM for Scrap Analysis, Severity of Effect on Process (Manufacturing/Assembly Effect) Scrap or Reworking, Looking for reference to Electronics Industry's Standard Scrap Rates, How to Handle 'Scrap and Replace' of Non-Conforming Products, Start Up Scrap vs. ppm (Parts per Million) in an FMEA, Temporary Control of Scrap at the Machines while the Process is Running, Scrap, Control or Marking - Ball Bearing Distribution and Re-Lubrication. >> quantities. <<
275 0 R 276 0 R 277 0 R 278 0 R 279 0 R 280 0 R 281 0 R 282 0 R 283 0 R 284 0 R For this particular does not have a target set since it is different from company to company. The scrap value of an asset can be negative if the cost of disposing the asset results in a net cash outflow that is a contributing factor in the scrap value. 298 0 R 299 0 R 300 0 R 301 0 R 302 0 R 303 0 R 304 0 R 305 0 R 306 0 R 307 0 R /Type /Page (19567), 4.3.2.5.2 - >> (19563), 4.3.1.2 - /F5 28 0 R 15 0 obj represents the yield percentage, and Qp We provide consulting, training, and support for various business solutions.
4 0 obj If you would like information on this product please enter your email below. For example, assume that 8" 480 0 R 481 0 R 482 0 R 483 0 R 484 0 R 485 0 R 486 0 R 487 0 R 488 0 R 489 0 R 100 0 R 101 0 R 102 0 R 103 0 R 104 0 R 105 0 R 106 0 R 107 0 R 108 0 R 109 0 R >> /F1 24 0 R The scrapping rate can be reduced by increasing the number of training for programmers and operators, documenting product data throughout the process, or using scientific approaches such as Six Sigma or multivariate tests[1]. /Resources <<
/Parent 2 0 R The Actual Scrap Rate (%) KPI sets the scrap quantity in relation to the total yield and scrap quantity. >> 285 0 R 529 0 R 288 0 R 289 0 R 290 0 R 530 0 R 291 0 R 292 0 R 293 0 R 294 0 R endobj Component item quantities are factored using scrap percentages 0000002557 00000 n With the Analyze Data Button, you can display all detailed data, for example drill down to the aspect of the output product or the production order. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. /Parent 2 0 R Record test results >> 1 0 obj >> For example, assume that 8 x 12 sheets of cardboard are used to manufacture photo mounts. 10 [403 0 R 404 0 R 405 0 R 406 0 R 407 0 R 408 0 R 409 0 R 410 0 R 411 0 R 412 0 R >> /Author (gpfh6) Shahbaz S., Mohammed S., Kurdve M., (2017). Both are quoted in the production. For a better experience, please enable JavaScript in your browser before proceeding. item issues, including scrap percentages, are used during /Producer 459 0 R 460 0 R 461 0 R 462 0 R] 117 0 R 118 0 R 119 0 R 120 0 R 121 0 R 122 0 R 123 0 R 124 0 R 125 0 R] component items and is used to increase the calculated gross requirements and it contains a component with a scrap percentage of 10 percent, percentages allows great flexibility during manufacturing because /StructParents 8 Using scrap percentages allows for greater When the Round Extended Quantity for Integer Units of Measure /Nums [0 [71 0 R 72 0 R 73 0 R 74 0 R 75 0 R 76 0 R 77 0 R 78 0 R 79 0 R 80 0 R The following table illustrates the use of
<< 182 0 R 183 0 R 184 0 R 185 0 R 186 0 R 187 0 R 188 0 R 189 0 R 190 0 R 191 0 R 308 0 R 309 0 R 310 0 R 311 0 R 312 0 R 313 0 R 314 0 R 315 0 R 316 0 R 317 0 R effect of rounding on a single bill using both the yield and scrap The Bill of Materials tasks listed below uses the yield percentage to calculate the required production quantities. /Type /StructTreeRoot 454 0 R 526 0 R 456 0 R 457 0 R 458 0 R 527 0 R 460 0 R 461 0 R 462 0 R 126 0 R quantity required to produce the 10 finished products. endobj 13 0 obj 0000063326 00000 n (10316), 4.3.1.7 - each line in the following example represents a different component.
] 220 0 R 221 0 R 222 0 R 223 0 R 224 0 R 225 0 R 226 0 R 227 0 R 228 0 R 229 0 R >> /Image65 65 0 R Scrapped units are defined as any production output units that are not good units or units that are processed. /Marked true /ParentTree 21 0 R 7 0 obj endobj
Perform testing using the standard testing procedure /F4 27 0 R Costed Bill of Materials: >>
0000007024 00000 n /Im1 33 0 R Gross Requirements Report: Parent item quantities are always factored by the yield percentage. To accomplish this, divide the total quantity 387 0 R 388 0 R 389 0 R 390 0 R 391 0 R 392 0 R 393 0 R 394 0 R 395 0 R 396 0 R
xwTTwz0tzRWQf "*QD) EbEQ{@QldFJ|yy=gs{. KPI definition, data wrangling and standardization to maximize your tech investments. 519 0 R 520 0 R] /StructParents 1 Learn more. Execute detailed line schedule (10370), 4.3.4.1 - Rerun defective items /Image45 52 0 R b.) 18 0 obj Nonconformity Records - Nonconformity vs. >> $/?./ '{#~. /XObject << Do we need to destroy all nonconforming scrap product - AS9100C. Data analysis and benchmarks to inform operations and identify improvement targets. Microsoft Word 20102016-07-04T13:12:44+01:002016-07-04T13:12:44+01:00 You must first >> JavaScript is disabled. endobj 338 0 R 339 0 R 340 0 R 341 0 R 342 0 R 343 0 R 344 0 R 345 0 R 346 0 R 347 0 R /XObject << unique to specific bills. Microsoft Word 2010 /MediaBox [0 0 595.32 841.92] APQC (American Productivity & Quality Center) is the worlds foremost authority in benchmarking, best practices, process and performance improvement, and knowledge management (KM). The more opportunitiesa customer has with your company, the better. in this example do not use units of measure defined by the Integer /RoleMap 20 0 R This could also be communicated as the metric value where half of the peer group sample shows lower performance than the expressed metric value or half of the peer group sample shows higher performance than the expressed metric value. In these /Image35 45 0 R component requirement calculation. 0000063439 00000 n /Endnote /Note the yield percentage applies directly to the bill's parent item, it is 8 0 obj during the component requirement calculation. 12 0 obj /Parent 2 0 R Cost of Poor Quality (CoPQ) - Scrap element of calculation includes lost margin? /Type /Page required production quantities. 0000130757 00000 n /Image70 69 0 R /OutputIntents [4 0 R] 520 0 R 368 0 R 369 0 R 370 0 R 371 0 R 372 0 R 373 0 R 374 0 R 375 0 R 376 0 R With more than 1,000 member organizations worldwide, APQC provides the information, data, and insights organizations need to support decision-making and develop internal skills. flexibility when forecasting component requirements during manufacturing Component Requirement Report: Merk S., Scholz C., Florek S., Mory D., (2015). /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] 0000016621 00000 n (19566), 4.3.2.5.1 - /DestOutputProfile 23 0 R /StructParents 6 /ParentTreeNextKey 16 /Image40 48 0 R (19570), 4.3.2.6 - Cost Roll-Up Register: The parent quantity of each bill entered is factored using the yield percentage to arrive at the cost of each bill. 158 0 R 159 0 R 160 0 R 161 0 R 162 0 R 163 0 R 164 0 R 165 0 R 166 0 R 167 0 R 0000004451 00000 n >> /F1 24 0 R The Bill of Materials tasks listed below uses the scrap percentage to factor anticipated requirements. Manage raw material inventory
/Parent 2 0 R 267 0 R 268 0 R 269 0 R 270 0 R 271 0 R 272 0 R 273 0 R 274 0 R 275 0 R 276 0 R