0 endstream endobj startxref In a standard epoxy system, stress can build until it creates a critical path length failure, which can propagate throughout the epoxy network. Products & Services. One of the key advantages of this system is the faster cure. MAXLINE 100 Potable Water Coating is a WRAS approved solvent-free polyurethane coating system. water tank anode systems cathodic protection internal tanks system storage ground above illustration interior supplement equipped coating often Suitable for use in immersed conditions at temperatures up to: At 20C product resists attack by a wide variety of inorganic acids, alkalis, salts and organic media, Used as a lining for Galvanised Steel Water Tanks, Coating for Concrete Water Tanks & Reservoirs. Using the right read more . Faster turnaround means you can get back to work faster. Normally with permanent condensation and difficult to reach confined spaces. Chemcos solvent-free, wet & rust tolerant WBT coating system has passed independent tests for IMO Resolution MSC.215(82) for application in sea water ballast tanks on bare steel and shop primed steel. Click on a category below to view all of our case studies: Please share by clicking on the icons below. water tank corporation busselton grouting waterproofing repairs concrete concure wb30 coating tank water epoxy coatings services tanks protech Used to protect water tanks from damage and corrosion. The coatings inside those tanks require complex chemistry to protect the tank, but they are also completely safe for use in potable water storage situations. Chemcote are the preferred choice by many passenger and cargo carrying vessels throughout the world. To find out more about our use of cookies please see our Privacy and Terms Of Use policies. Chemcos Epoxy Potable Water Coating System is made up of two ground-breaking epoxies. Detailed formulation information is reviewed by an expert team of toxicologists. Maxline 100 will have a design life in excess of 10 years. Chemco have a unique coating system for WBTs. Chemcote Vinylester Potable Water Coating SystemIs made up of a glass-flake vinylester. Pour the mixed material into a paint kettle or paint tray (this will maximise the usable life). email:sales@boatpaint.co.uk Boatpaint Ltd2 Beaucroft Road,Waltham Chase,SOUTHAMPTON,SO32 2LZ. Any outstanding back orders will be shipped as the goods arrive. That water usually comes from huge community water tanks. The Chemco potable water protective coating has been used all around the world in Cruise ships, tankers, Container ships, deep sea fishing trawlers, Refrigeration vessels, offshore supply vessels and off shore platforms. While epoxies are well known for their excellent mechanical and chemical properties, ceramic epoxies add two levels of protection. The base component is at a temperature between 15-25C. While it may, on the surface, seem fairly straightforward to prepare and paint a potable water tank, there is an enormous amount of complex science (including the NSF/ANSI 61 certification process) that goes into ensuring the protection of the tank and the water inside. The primer is a solvent free, wet and rust tolerant primer. A moisture-cure urethane primer offers a number of technical and applicator-friendly attributes. A solvent-free, wet & rust tolerant primer Epo-chem RS 500P. This system can offer up to a 25 years guarantee on selected systems. endstream endobj 141 0 obj <> endobj 142 0 obj <> endobj 143 0 obj <>stream Chemcos solvent-free, wet & rust tolerant coating system is designed to allow for fast, easy and odourless application meaning nearby operations (including hot work) can be continued in a safe, cost-effective and convenient manner without disruption. Is a WRAS approved solvent-free polyurethane coating. Once blast cleaned, the surface must be degreased and cleaned using MEK or similar type solvent. Transfer the contents of the Activator unit into the Base container. Each coating that was used is NSF International/American National Standards Institute (ANSI) 61 certified, meaning that the materials are safe and will not produce negative health effects. The recoating of a potable water tank in Lancaster, PA (read more here) used a three-coat lining system: a zinc-rich urethane primer; a brush-applied seam coat of epoxy applied to all weld seams, angles, and edges; and a ceramic epoxy topcoat. We are market leaders and pioneers in Potable Water and Ballast Tanks coatings. Wet & Rust Tolerant, Solvent-free Coatings, Chemco International Ltd | Site by Freak Design, Get our latest updates & exclusive content. Imagine the cost saving there alone! This presents a variety of challenges with dust, wasted abrasive removal and general health and safety. hb```a``e`f`Sc`@ r$ 0Z300s1n!~w&vSWFE6XshD-.- (eA3$D6$; AL` fREXxG2fbn'L0t}"QH83X S=I- The systems long-term performance is based on completely sealing the surface (porous-free film) and arresting the rust totally. We use cookies to provide our services, analytics, and marketing. Get more info on our RA 500Mis a solvent-free, wet tolerant and highly chemical resistant glassflake epoxy single/topcoat. The surface preparation could be ultra high pressure water blasting,reducing many hazards and speeds up the process. All surfaces must be repaired before gingering or oxidation occurs. Sales: sales@tankconnection.com. The certifying body also performs on-site plant audits and sampling. Specifically designed for relining potable and drinking water tanks and provides excellent protection against erosion and corrosion. Many people take it for granted that the water coming from the various faucets in our homes is safe for cleaning and drinking. This means there is no need for dehumidification or additional ventilation. Find out how below. andEpo-chem RA 500M. Not only do we have NATA (AS 4020:2005) approval but we also have 30 years of successful case studies to prove this system is a long term corrosion solution. ABS Certificate Ballast Tank Maintenance Coating, Lloyds Approval Ballast Tank Maintenance Coating RS 500P, Lloyds Approval Ballast Tank Maintenance Coating RA 500M, Lloyds Type Approval IMO Resolution MSC.215 (82) PSPC for New Build Bare and Shop Primed Steel, Tank Coatings for Potable Water and Ballast Tanks, Chemcos Epoxy Potable Water Coating System. 157 0 obj <>stream a triannual, digital publication covering this industrys technologies and best practices. Using the right system for your tank will save you money and extend your asset life. Find out more by speaking to a specialist now ! %%EOF Subscribe to get updated information about products and special offers, Oakdale Road, Clifton Moor, York YO30 4XL, M-CERAMIC 403 Epoxy Ceramic Wear Compound High Abrasion & High Temperature, M-CORR 400 UV Stable Polyurethane Top Coat, M-CERAMIC 501 Epoxy Ceramic High Temperature & Acid Resistant Coating, M-CORR 300 High Build Solvent free PU Coating, The material should be applied by target thickness of 350 microns per coat, Unopened and stored in dry conditions (15-30C), Tensile Shear to ASTM D1002 on abrasive blasted mild steel with 75 micron profile, (British Gas CW6) 15 Joules (BS EN 10290). Ceramic epoxies also provide a second level of protection. Second, a good moisture-cure coating system provides quick-to-handle properties as well as the ability to apply a subsequent coating in a timely fashion. Epoxies provide tightly cross-linked barriers, but any moisture that does make its way through this layer of protection then has to maneuver around the gauntlet of all of the ceramic spheres in the system. 149 0 obj <>/Filter/FlateDecode/ID[<43944AA4FAF215343E9CEB4917844ED8><72C12A95F940674B8D4AEBDA7E17AC77>]/Index[140 18]/Info 139 0 R/Length 64/Prev 309472/Root 141 0 R/Size 158/Type/XRef/W[1 2 1]>>stream A ceramic system is also available using solvent freeCeram-chem RP 500. Parsons, KS 67357 Phone: +1 620-423-3010 Fax: +1 620-423-3999 All surfaces must be mechanically abraded using handheld grinders to ISO 8501/4 ST3 (SSPC SP3 ST3). This unique combination of properties makes this an attractive primer system. NATA approval Epo-chem RS 500P. The top coat is also solvent free, wet tolerant and glass flake reinforced. Most coating systems require abrasive blasting as the surface preparation. For more information on protecting assets in the water/treatment industry, sign up for afree subscription toNACEsWaterCorr News,a triannual, digital publication covering this industrys technologies and best practices. The high performance coating system has been applied all over the world now for many years. Formulated for re-lining potable and drinking water tanks, the product provides excellent protection against erosion and corrosion. They are also areas of complex geometrical surfaces. Our wet tolerant coating system offers considerable time savings, cost savings and improved safety. Minimum finished coating thickness needs to be in excess of 800 microns. Potable Water and Ballast Tank Coatings Chemcote have over 30 years experience in providing tank coating solutions that are guaranteed to save you money. Source: Originally appeared in CoatingsPro Magazine, May 2020, by Jeff Lackey, Ph.D., Technical Director for Induron Protective Coatings. This system is used world wide for new builds, refurbishment and repairs. NSF/ANSI 61, on the other hand, requires actual testing of the coating system with the test specimens from plant production batches. Water Ballast Tanks (WBT) represent the single largest surface area on any ship. We offer a full application service through our networkof approved 3rd party contractors, please do not hesitate to contact us for further details. It consists of a solvent-free, wet & rust tolerant primer Epo-chem RS 500P and solvent-free, wet tolerant, glassflake epoxy topcoat Epo-chem RA 500M. microbiologically influenced corrosion-MIC, Corrosion CONTROLLED, Infrastructure, Water, Preserving Water Assets from Corrosion in Emerging Countries, What You Need to Know About Concrete Coatings in Wastewater Environments. By continuing to browse our website, you agree to those policies. Approved to BS6920: Part 1: 2000. Being a truly moisture tolerant epoxy it can be applied on wet and rusty surfaces,in dry dock or even at sea. We are market leaders and pioneers in Potable Water and Ballast Tanks coatings. Epoxies are well known as tightly cross-linked, durable systems. ].LN%:8gi\rO-~(jC(v\gW`/ 1UZf?de\6GfyYl]_{\yAw>H d!LE%,)nmrHv:VA?Xt]6VOd. Ceramic epoxies provide an alternate mechanism for energy reduction by localizing the stress absorption in a manner that never allows the stress energy to build up to that required for critical path length propagation. We are taking a break for a week for a stock check and warehouse reorganisation. Contact us for a consultation on a new build or repairs to an existing tank. But if corrosion or any other type of stress is applied to the system, normally that stress would lead to a failure in the epoxy network. RS 500P and RA 500M combine to make a multi-functional, groundbreaking coating system which is perfect suited to potable water tanks. First, urethanes are widely acknowledged to have excellent protective and barrier properties with extremely low permeability. Once abraded, the surface must be degreased and cleaned using MEK or similar type material. The following outlines how this system protects the inside of a steel tank full of potable water. WRAS Water Fittings Directory Reference 1207547. International Epiglass HT9000 Epoxy Resin, International Intertuf 16 Narrow Boat Blacking, Hempel's Non-Slip Deck and Bilge & Locker Paints, West System Specialty Epoxies - G/Flex & Six10, West System Fillers - Fairing 407, 409 & 410, West System Reinforcing Materials Glass and Carbon-Fibre Cloth, West System Cleaning and Safety Equipment, West System PRO-VAC Peel Ply Fabrics & Tapes. Contact us for a consultation on a new build or repairs to an existing tank. 2013 - 2022 Boatpaint Ltd. Quite often de-humidification is required, Chemcote have a solution that does not require abrasive blasting. 140 0 obj <> endobj hTYk@+RtAv$2Ma#omF@;3|A8-xggvY &} Z QLi=vI!0`R5*dcR&,}NqNg\`-`ZWibO/|f_feGx=) SL^Fs>KROO7[&yo-_7M 6nR[:>Vk!M8V/^1$Xwl,?,8FH#q|s3'. As stated earlier, all layers in this particular coating system are NSF/ANSI 61 certified. Call: 0800 3890 750. The zinc-rich primer is coated with a high-performance epoxy system, providing a layer of protection and serving as an effective surface for the ceramic epoxy topcoat. Last, while it exhibits fast cure properties, it also has a long recoat window (at least a year). This process is, in many ways, more stringent than U.S. Food and Drug Administration (FDA) certifications for food contact systems; many of those rely on a list of good and bad chemicals, and certification requires only that coatings dont contain anything on the bad list. Potable water tanks are usually situated in difficult access areas, making them challenging to maintain and refurbish. 100% volume solids vinylesterChem-tect RB 300is suitable for operating at high temperatures. For urgent requirements; please feel free to contact us at sales@boatpaint.co.uk, Boatpaint.co.uk Shop|Rylard Narrowboat Coatings| Rylard Water Tank Coatings. All oil and grease must be removed from the surface using an appropriate cleaner such as MEK. The APEX Domes Advantage | Kansas Water Treatment Facility, Singapore - Reverse Osmosis Flush/Feed Water Storage, Tank Connection Proprietary Storage Tank Coating System, Aluminum Geodesic Domes by Tank Connection. hbbd``b`z$CC`~$X [@HAq~ Nature is all about energy management, and systems always seek to minimize energy. The coatings inside those tanks require complex chemistry to protect the tank, but they are also completely safe for use in, The recoating of a potable water tank in Lancaster, PA, For more information on protecting assets in the water/treatment industry, sign up for afree subscription to. Our coating specialists can suggest the right solution for your specific application. This creates an extra level of efficiency in barrier properties to moisture. That water usually comes from huge community water tanks. Chemcote have over 30 years experience in providing tank coating solutions that are guaranteed to save you money. They have been tested and approved by NATA (AS 4020:2005), FDA and NSF. Millions of square metres of Chemcote Internationals wet and surface tolerant coating system have been applied to ballast tanks Worldwide. How is this achieved? This system offers a smooth like finish and is extremely hard wearing. These areas normally suffer high levels of condensation and have difficult access. Get our latest updates &exclusive content straight to your email inbox Solvent-free, Wet and Rust Tolerant System, NSF Certified - Potable Water System - Jan 2020, Potable Water Tanks Patch Repair Support Station 3, Potable Water Tanks Refurbishment Cruise Vessel, Ballast, Diesel and Potable Water Tanks Refurbishment Rowan Companies, Potable Water Tank Repair (School Sports Hall) Specialist Coatings, Potable Water Tank Repair (Scarborough Hotel) Specialist Coatings, Potable Water Tank Repair (London Hospital) Specialist Coatings, NSF certified for potable water applications, FDA approved for food contact and potable water, Significantly reduced Health & Safety and Fire Hazard, No extensive requirements fordehumidification or ventilation, NSF Certified for potable water applications, Suitable for all water tanks, includinggrey water, oil settling and mud tanks, Fast cure with quick back-in-service times. Once the stripe coat has cured sufficiently and is capable of being overcoated, apply the, Once the basecoat of material has cured sufficiently, approximately 6-8 hours at 20C, apply the. First, well-designed ceramic epoxy systems employ hollow ceramic spheres with a tailored distribution of sizes. Prior to mixing please ensure the following: Use all mixed material within 15 minutes at 20C. Using a 50mm synthetic brush, stripe coat all edges, joints & corners. For a coating to receive this certification, it must go through a rigorous testing process by a qualified third party. %PDF-1.5 % White Paper: An Action Plan for Reducing Pipeline Failures, Costs with Corrosion in the Water Sector, Special Report: The Future of Corrosion Control, Insights from the Experts. Finished off with a solvent-free, wet tolerant, glass-flake epoxy topcoat Epo-chem RA 500M. All surfaces must be coated before gingering or oxidation. The result is superior protection while also providing a cost-efficient coatings package, since a 15-mil (381.0 microns) ceramic epoxy coating can deliver the protection of a 25- or 30-mil (635.0762.0 microns) standard epoxy coating. Chemcote have solutions for concrete, ferrous or non ferrous substrates or fiberglass. The store will reopen on Friday 5th August. Once mixing is complete, use the mixed coating as soon possible after mixing. Give it a try, you can unsubscribe anytime. All oil and grease must be removed from the surface using an appropriate cleaner such MEK or similar type solvent. Utilising this technology the surface can be prepared by abrasive blasting, water jetting or mechanical cleaning. SSPC and NACE have combined to form AMPP, The Association for Materials Protection and Performance. Dont take our word for it though. Once cured the product is extremely flexible and will breathe with the tank as it cycles from full to empty without any risk of cracking. The science behind how coating systems protect the water you drink, Many people take it for granted that the water coming from the various faucets in our homes is safe for cleaning and drinking. Being a solvent free and wet tolerant coating, it is perfectly suited for tank linings in confined spaces. If NSF/ANSI 61 certified is noted on a product, one can be confident that it has been subjected to demanding inspection and testing processes. But even more appealing it has passed the same tests on wet & rusty substrates. Using a slow speed electric paddle mixer, mix the 2 components together until the material is streak free. This makes the distance the moisture has to traverse much longer, in effect providing the protection of a significantly thicker layer. A two pack solvent free epoxy coating for potable water tanks. Do not apply the material when the ambient or substrate temperature is below 10C or less than 3C above dew point. The system is tested via water immersion tests, with leeching results analyzed at parts per billion levels. This unique tank lining system offers very good chemical resistance, and has achieved the following approvals for application in potable water tanks: RS 500Pis asolvent-free,wet & rust tolerantprimer or primer-finish epoxy coating system.