galvanized pipe for dust collectionstuart weitzman returns

All you have to do is crimp one end, connect to the right fittings with sheet metal screws, and seal the seams with duct mastic. PVC is made of plastic. I cut a hole on the table surface and put a funnel there and linked it via Y-connector to miter saws main dust collection pipe. The pipe size is also a factor you should consider when selecting a type of pipe for dust collection. So, lets discuss the qualities and properties of different kinds of pipes that differ according to their building material.

Yes, ABS pipes are perfect for dust collection. Youll have some extra weight on wye fittings due to the flex ducts and blastgates. Additional shipping charges will apply: Under $200.00 will be charged an additional 13 percent (minimum charge is $7.00), $200.01 to $500 will be charged an additional 10 percent.

3hp cyclones may require a higher gauge.

It is very helpful for me. I see it as a minor risk though, but it is a thing, in that a shock is produced in several types of plastic pipes. Save my name, email, and website in this browser for the next time I comment. How I went from a cluttered and disorganized shop to a super-productive layout with a convenient dust collection and electrical set-up. 12 Benefits Of Rubberwood, Is Elm Wood Good for Furniture?

The idea is to make sure the suction isnt so high that it tends to collapse the ducts. Metal dust collection pipes come in various sizes. These are stiffer and have a lower likelihood of leakage, but more expensive. Many have questioned the need to ground plastic pipe, but judging by the sharp static shock I feel at my planers plastic flex duct Id rather just ground any significant lengths of plastic pipe. Inevitably your walls arent plumb or square so having some leeway (adjustability) is nice. So, my ductwork sizing might change from that, but the layout will be pretty much the same. Our system has a 4 barrel shaker bag house with 64 bags and 15hp. Just going to Rockler, hopping on Amazon or the Penn State Industries website isnt enough; you want know what youre looking for and narrow your buy list. Your information on pvc pipe for dust collection is outdated and repeats miss information. I originally had my main duct at 5 and branch ducts at 4, mostly for convenience due to most dust ports and flex hose being 4. Youll often see them in commercial buildings, especially exposed ceilings. #Workshop. Some people use a PVC duct system combined with grounding wire routed alongside (coiled outside and run inside) the piping to help mitigate any static electricity build-up. My #DIY #PVC dust collection systemwhat a difference! Hex self drilling screws, duct sealant, and assembly advice graciously heeded! It is lightweight, easy to use, and most importantly it is cost-effective. Hi. Having a central dust collector in one place (or two, one for each side of a larger shop) is a much better solution than either using a shop vac rigged with a mini-cyclone or bucket separatortrying to mimic a full sized collector, or an undersized 1HP collector rolled from tool to tool. The hex head can be held by the hex driver without falling out and doesnt tend to slip like a Phillips head will often do. I buy 30 gauge and its been perfectly fine for my collector (nothing collapses, even with gates closed), but you may want a higher gauge depending on the static pressure your dust collector can generate. Dust extraction projects can be built with PVC or metal pipe. I have a 2hp Jet collector and it seems to me that there would be more stress to pull the air up (gravity) then down rather than down then across to the collector. Does JB Weld Work on Wood? Read More About Him! Place the rigid sheet metal duct drop with its blastgate as close to the machine as you can without the flex hose interfering with the infeed or outfeed. Now Ive developed a calculation spreadsheet with true engineering fluid dynamics formulas and minimized rules of thumb. I added some foil tape to the body to help with that Make sure the air suction, when closed, pulls the metal gate in the same direction that the locking screw pushes on it for a better seal. I got most of the straight ducts from Home Depot, and most of the fittings online. Enter your name and email below to get your free copy of this organized and detailed checklist to jump-start, Also, youll get weekly WoodChip Tips, design ideas, free useful downloads, free mini-courses, and other cool stuff in, Do you want a workshop that comfortably serves as your creative lair? By Bill Pentz in forum General Woodworking and Power Tools, By Bob Borzelleri in forum General Woodworking and Power Tools, By Steven Wilson in forum General Woodworking and Power Tools, By Sam Chambers in forum General Woodworking and Power Tools, Metal Home Depot Duct and Dust Collection, Dust Collection - my latest two cents worth, Q: Dust Collection System in a Small Shop, If this is your first visit, be sure to (How To Use It on Wood), Small bending corners reduce the suction power, Plastic tee fittings arent suitable for dust removal. (How To Use It on Wood), Is Rubberwood Good For Furniture? They are strong, inexpensive, and easy to install. When installing the ductwork, youre often on a ladder holding the ductwork with one hand and trying to hold the drill/ driver in the other. They are. Its a matter of personal preference. I bought whatever they had at the home center, and pretty much figured its good enough. Those fittings are what cost a lot; the ducts themselves were not much. Right now, Im in the process of re-calculating the whole thing knowing my actual airflows and being able to predict my static pressure losses with various duct diameters and CFM values. Note: When your order is processed internally, the additional shipping charges will be applied. You can look online for what static pressure (look for negative pressure) each type can take. Ill have the planer, lathe, jointer, table saws all on 5 and 6 drops. Some people have had success with the ClearVue and other plastic/ PVC ductwork, but personally Id ground it with wire though. Schedule 40 Schedule 80 PVC creates low pressure on PVC that reduces the suction power of the dust collection system. For the best experience on our site, be sure to turn on Javascript in your browser. Most elbows are 1.0 R/D, which just means that the radius of the turn is equal to the radius of the duct diameter. They sell general use foil tape, but the UL-181 is approved for HVAC ductwork. Ive never encountered this static electricity problem you describe running a 5hp Clear Vue dust collector. If you have left-hand, youll need to make sure that the clamps are bent the right way. So, I highly advise you to stay away from using Schedule 40 Schedule 80 PVC for the dust collection system. Just make sure that whichever one you get will minimize leakage when closed. PVC is the most common pipe type for dust collection. pic.twitter.com/CrO7yKMvLi. The Jointer I have comes with a 4 dust port but I find that it clogs with shavings. Below is my original dust collection layout. // ]]> Dust Collection System Layout Strategeries, This will be my 3rd (And I hope final) dust collection redo. Got a few pieces of pipe started on the tablesaw for dust collection system#dustcollection #2stagedustcollectionsystem pic.twitter.com/2uiIzkk5IV. We proudly stand behind all of our products. 4898 McCracken Rd. I have used ABS and PVC piping in 2 different shops. You can design the whole thing and install sections at a time as funds allow. Also, youll get weekly WoodChip Tips, design ideas, free useful downloads, free mini-courses, and other cool stuff in The Other Side of Zero newsletter! ABS pipes are easy to install and inexpensive. By diagramming it out, even if its just a hand-sketch, will help you count the # of each component you need. I didnt choose PVC because I get static shocks from it (I still feel them from the plastic flex), and worried about the fire risk (however real it may be). Thanks for a really thorough article on dc design, setup, and some theory. @*/false; if (!IE) { return; } if (document.compatMode && document.compatMode == 'BackCompat') { if (document.getElementById("af-form-1847748224")) { document.getElementById("af-form-1847748224").className = 'af-form af-quirksMode'; } if (document.getElementById("af-body-1847748224")) { document.getElementById("af-body-1847748224").className = "af-body inline af-quirksMode"; } if (document.getElementById("af-header-1847748224")) { document.getElementById("af-header-1847748224").className = "af-header af-quirksMode"; } if (document.getElementById("af-footer-1847748224")) { document.getElementById("af-footer-1847748224").className = "af-footer af-quirksMode"; } } })(); For vibration isolation purposes, I do have a short plastic flex section near the collector, so jumping a wire across that is a good idea, and since its cheap and easy to do its not worth it to me to research how necessary it is, I just figure do it. Stainless and galvanized pipe keeps work environments clean and safe. I buy the longitudinal seamed straight duct that snaps together, and just seal the seam with duct mastic. I installed my first system in my Ladera Ranch house, where I had a single-car garage as the workshop. Some of these are self cleaning in that the sliding gate goes all the way through the body to push out accumulated dust. Die-stamped elbows are smooth inside, but youre locked into an exactly 90 degree turn. Most people nowadays use brackets to hang dust collector pipes. Inevitably youll forget something and lose momentum during the assembly. So, with metal, there will be zero explosions because metal is not a source of ignition.

Be sure to go with the thinnest pipe which is known as Sewer and Drain. Hang dust collector pipes using brackets are not really clamped down and secured, but it is not going anywhere because the radius of the brackets extends o the halfway point of the pipe. This is a source of a lot of forum discussions/ arguments and some blog articles. For more guidance in assembling your Workshop Design, click on the Starting? Due to the overall inexpensive nature of fasteners, itd just be silly to not get the best and most convenient ones available. Wood dust is explosive with static discharge. You can hold off and cap the mains for some other machines and just add to it over time. (function() { var IE = /*@cc_on! When it comes to woodworking, creating sawdust is a common thing. US Duct goes beyond ductwork and fittings by manufacturing components that complete the entire dust collection system. [CDATA[ So once youve bought all the Legos, itll probably take an afternoons worth of time to put it all together. With the high air velocites the static pressure losses are magnified much more than in a slower-velocity air conditioning system. The reason people are tempted to use PVC is that its easy to deal with (just like sprinkler pipe but on a larger scale), the piping is smooth on the inside surface, and its pretty cheap to buy. So, when I finish my calculations I will go through the trouble of finding odd-sized flex hose, blast gates, and tool ports if thats what the calculation indicates is best. You also dont have to do it all at once; of course design for the whole shop first but you can always run enough duct to catch a few important machines and do the rest as you have time. PVC dust collection infra structure in place @HackBerryLab. pic.twitter.com/JanI7Fy3Rd. I just read a lot about how to install sheet metal ductwork and dove right in. category and read those first. So, those are the different kinds of pipe that can use for dust collection which is the perfect answer for What kind of pipe to use for dust collection? I like to just start at a typical tool, and work my way back to the dust collector and list the items Ill need. You reduce your static pressure losses (resistance to airflow) by using wye-fittings rather than tee-fittings. I did some research and heres what Ive found: PVC and metal pipes are used for dust collection. You can get the plastic kind but I dont think youre saving that much money. Make sure you clean and degrease the ducts before applying sealant or it wont stick as well. For example, while shopping, its better to have a list that says (4) 6 diameter 1.5 radius elbows, (6) bridging hose clamps, 6 diam., (2) wye-fittings at 6x6x6, etc. rather than have to try to think while in the store. To me its more annoying when I touch it or brush against the flex line. No real need for heavier gauge unless youre operating a 5 hp machine or something. Buy like 6 feet of extra straight duct; if you buy the snaplock type dont assemble the seam so you can return it if you dont need it afterall. Youll no longer have to hook and unhook flex hose from the machine youre about to turn on, turn on the dust collector, then the tool. If your, woodworking area creates a relatively low amount of sawdust, better to go with 4 PVC because it doesnt reduce the power of the central system as 6 PVC pipe does due to the pipe size difference. When laying out the elbows, face the crimped end toward the collector (in the same direction as the airflow). The parts list might look something like this: Then there are few tools a typical woodworker may not have but will need: These crimpers allow you to fit the ducts together; just remember to point the crimped end toward the airflow. If you have any questions about these charges, please contact customercare@rockler.com or call us at 1-800-376-7856. Its good practice to run a grounding wire from your machine around / inside the flex hose to the sheet metal duct to keep the system grounded. Wood dust is highly combustible, and improperly grounded PVC pipe can act as a source of ignition because of its static buildup. Excellent resource for someone like myself just getting started in shop set up. Getting back to $, the overall runs werent all that long. I also find that larger shavings clog up the 4 jointer port anyway. Items shipped directly from the manufacturer cannot be returned in store. Plus, avoid 90-degree fittings and use 45-degree fittings to have good suction power throughout the system. Enjoy woodworking! Im always surprised by how much of a shock dust moving through a non-metal tube can be. (1) Spiral Pipe or Fitting for Dust Collection System. Basically it comes down to safety concerns of static electricity build-up caused by dust rubbing against PVC piping. There are mainly two types of pipe that can use for dust collection. We are proud of the quality of our products, and we stand behind them 100%. I dont have a total cost, since I bought the fittings and ductwork over maybe a year or two. Youll just have to open the blastgate, and hit ON using your keychain remote. On larger ductwork, youll often see the contractor apply sheet metal strap along the elbow to hold the segments in place, then seal the whole thing. It comes in small bucket containers or caulking tubes. It worked but was far from ideal. Here I share with you how I did it and continue to turn my plans into reality Also, you'll get weekly WoodChip Tips, design ideas, free useful downloads, free mini-courses, and other cool stuff in The Other Side of Zero newsletter! Ive experienced sharp static shocks from my planers plastic flex duct.

For example, having the branches tie into the main run at an angle towards the airflow is just smart, rather than a direct side-tap. You can either buy rolls of sheet metal strapping with holes every inch or so, or you can buy special duct hangers from your home center. Written By Bobby. Make sure not to go below 4 pipe sizes, because they will significantly cut off the airflow and reduce the suction power of the dust collection system. In this article, well explore what kind of pipe to use for dust collection and how to build a dust collection system. Most people dont think of the flex hose connection as a leak source but it is, and due to the normal hose clamps not applying evenly distributed pressure.

When I was setting up dust collection for the first time I was wondered, What kind of pipe to use for dust collection? Its a few dollars more but I think its worth not having to worry about it pealing off over time; Ive experienced it when I made my insulated garage door panels. The first ducts I bought were for the critical machines like the Table Saw and Planer, where a lot of chips and dust is created. If you calculated that you need 5 ductwork, but your jointer came with a 4 dust port, I strongly suggest you either buy or make a replacement dust hood/ port that matches the duct diameter. They are prone to sliding and breaking the seal so you can either foil tape them, or just brush on sealant when youre all set. If you dont have a good dust collection setup it can feel like youre spending more time cleaning up than actually working on projects. To me, that means hex-head self-drilling. Ive heard and saw some tables referencing to this, but, they only speak about steam and water, not dust. The ClearVue ductwork may be designed with materials that dont tend to build up static charge. For these items, please call the store where you purchased them or our customer service department at 1-800-376-7856 so we can assist you. Because when the PVC pipe youre getting is thinner and lighter, easier to work with. Same with small sections of PVC I experimented with. They are mostly 30 ga., which is probably the thinnest Im comfortable with. Copyright 2017 The Art of Woodshop Design - Optimize Your Woodshop! My New Dust Collection Filter Bags Arrived! Some people use regular caulking to seal the joints, but that can be messy and difficult to apply.

This will help mitigate dangers of static electricity vs. dust clouds. I always brush sealant over each screw when Im done with the basic assembly. Any order over $500, the freight will be determined after your order is placed and you will be notified of the exact charges before shipping. So, they can mount on the wall and all the dust collection will sit there and when you feel to modify the system, all you have to do is pick up the pipe, cut it and move it where you need to. Thoughts? Once you establish your design and procedures, its pretty much rinse and repeat after that; all joints are installed the same way. I see that most people run their main ducts overhead and drop to the machine. You can install a spring-loaded safety damper that you can make yourself. From this article, we have answered what kind of pipe to use for dust collection by taking metal and PVC pipes. Metal dust collection pipes are popular in professional woodworking spaces. Thanks again. There are several UL-181 classifications (flex duct, fiberglass duct, etc.) For international returns, please click here. GeoTech students engaged helping Kevin do some sheet metal work on the dust Collection system #geotech pic.twitter.com/recWlIdhH3. By drawing your ductwork to scale, itll give you an idea of how many feet of straight duct youll need. For me, I used construction screws (not drywall screws) and standard duct strapping and some hangers. People can get pretty crazy with that in their home shops. Enter your name and email below to get your free copy of this organized and detailed checklist to jump-start your woodshop design today! Good Afternoon Sr. .and the 'borg generally only as 24" lengths, rather than the more convenient 5' sections sold by Oneida.